Sinter AM

Metal Binder Jetting

Metal Binder Jetting (Metal BJT) is a sinter-based powder bed process, particularly suited for the additive production of highly complex metal components in large quantities.

At Fraunhofer IAPT, we research innovative solutions that are experimentally validated on a laboratory scale to enhance the productivity, cost efficiency, and resource efficiency of Metal Binder Jetting.

Metal Selective Laser Sintering

Metal Selective Laser Sintering (Metal SLS) is a sinter-based powder bed process that is particularly suitable for the additive production of medium-complex metal components in large quantities.

At the Fraunhofer IAPT, we are investigating the process-specific potential of metal selective laser sintering with regard to material efficiency and cost structure in the high-volume segment.

Metal Material Extrusion

Metal Material Extrusion (Metal MEX) is a sinter-based extrusion process suitable for the cost-effective production of low-complexity applications, ranging from single parts to small series.

At Fraunhofer IAPT, we specialize in system and process development for the processing of metal injection molding feedstocks, allowing us to utilize already established debinding and sintering process routes.

© Fraunhofer IAPT

All three Sinter-AM processes share the common feature that they begin with an additive shaping process. This results in so-called green parts, where the metal powder is held in shape using a binder system.

Depending on the process and binder system, the additively manufactured green parts exhibit different strengths, which are always lower than the final strengths achieved after sintering.

Between the sintering and shaping processes, a debinding step is always carried out to remove the binder system used for shaping. The debinding process can vary depending on the method but always concludes with a thermal process.

Following debinding, the sintering process takes place, during which the metal powder is densified, and the fundamental material properties are established.